5-Axis Abrasive Waterjet Cutting & Machining

Cut material up to 24″ thick and hold tolerances to ±0.001″ within a 240″ × 120″ 5-axis work envelope.

  • AS9100D & ISO 9001:2015 Certified
  • ITAR Registered
  • 35+ Years of Experience

Prefer to talk? Call (513) 683-5426

35+Years of experience
24″Max cut thickness
±0.001″Tolerances held
240″ × 120″5-axis work envelope

Precision Solutions by Mainstream Waterjet, LLC

Our advanced 5-axis abrasive waterjet cutting and machining capabilities open up high-precision, cost-effective manufacturing for demanding industries. With over 35 years of experience, Mainstream delivers parts that meet rigorous tolerances, complex geometries, and rapid turn-times.

Why Choose Waterjet at Mainstream?

  • Thick-section capability – We can cut material up to 24″ thick, enabling heavy-duty components that many job-shops can’t handle. 
  • Tight tolerances – Hold precision down to ± 0.001″, ensuring parts meet your most exacting standards. 
  • 5-axis versatility – With a 240″ × 120″ work envelope and full 5-axis motion, we can handle weld-prep bevels, tubing/piping, formed tank heads, structural components, and more—reducing expensive secondary operations. 
  • No heat-affected zone (HAZ) – As opposed to conventional machining or thermal cutting, our waterjet process avoids recast layers, work-hardening and thermal stress—ideal for specialty metals and sensitive geometries. 
  • Material diversity – From aluminum, stainless, nickel and titanium to carbon steels, copper, brass, plastics, stone, glass, carbon fiber and ceramics, we’re equipped to handle a broad range of substrates.
Materials

Diverse Material Capabilities

Our abrasive waterjet cutting capabilities allow us to work with a wide variety of materials, from exotic alloys to composites, glass, and stone.

AluminumStainlessNickelTitaniumCobalt (Waspalloy)Carbon SteelsAlloy SteelsCopperBrassPlasticsMarbleGlassCarbon FiberRubberTileStone
Our Process

Near-Net Waterjet Cutting + Precision Machining

Waterjet-cutting parts close to final shape before machining means less material to remove, shorter cycle times, and lower component cost.

  1. 1

    Design Review

    We analyze your drawing or model and recommend the most efficient fabrication strategy.

  2. 2

    Near-Net Waterjet Cutting

    Parts are cold-cut close to final shape with no heat-affected zone, recast layer, or thermal stress.

  3. 3

    CNC & Swiss Finishing

    CNC milling, turning, or Swiss machining brings each part to final form and tolerance in-house.

  4. 4

    Inspection & Delivery

    Parts are verified under our AS9100D and ISO 9001:2015 quality system, then delivered.

Our Process & Benefits to You

    1. Near-net cutting – We often waterjet-cut components to near-net shape, reducing the volume of machining required and significantly shortening cycle time.
    2. Streamlined workflow – Since the waterjet and subsequent machining are done in-house, you avoid outsourcing delays, hand‐offs, and added logistics.
    3. Cost and lead-time advantages – Better material utilization, fewer secondary processes, and consolidated fabrication mean lower component cost and faster delivery.
    4. Quality assurance built-in – We operate under AS9100D and ISO 9001:2015 management systems, and we are ITAR registered—so quality, traceability and documentation are handled to rigorous standards.
5-axis abrasive waterjet cutting at Mainstream
Waterjet-cut metal parts at Mainstream

Ideal for These Applications & Industries

  • Aerospace & defense (structural components, armor plate, honeycomb sandwich structures)
  • Automotive (hoods, brackets, prototypes, tooling)
  • Medical devices (exotic alloys, precision parts, non-thermal sensitive materials)
  • Power generation (turbine components, large structural parts)
  • Stone, tile, plastics and composite markets (glass, marble, carbon-fiber)

 

When you’re sourcing precision components, you want a partner, not just a vendor. At Mainstream, we combine advanced equipment, deep materials expertise, and full in-house capabilities under one roof—so you gain:

 

  • Fewer vendors to manage
  • Fewer hand-offs, less risk, smoother logistics
  • Faster time-to-market
  • Parts that meet spec right out of the gate

 

Let us help you shorten lead-time, reduce cost and improve quality—contact us today.

Certified & Trusted

Quality Systems Built for Regulated Industries

AS9100D and ISO 9001:2015 certified, ITAR registered, and JCP certified. Our documented quality system supports traceability and consistency on every order.

Click to view certificatesITAR RegisteredAS9100 CertifiedISO 9001 CertifiedJCP Certified
Testimonials

Trusted by Our Partners

Long-term customers on what it’s like to work with Mainstream.

We have been working with Mainstream Waterjet for 15 years. Their service and quality have always been world-class. Quick response, quality product and short lead-times are vital to satisfying our customers’ requirements therefore we have partnered with Mainstream Waterjet as they consistently execute all of this while maintaining a competitive price.

Adam

Mainstream Waterjet is our go-to supplier for waterjet offload capacity. They are quick to respond and even faster at delivering. Their quality is above industry standards, with any issues being addressed same day without question. Recently I collaborated with Mainstream to offload horizontal CNC turning capacity. They quickly responded by purchasing and installing equipment in less than two months. I have now consolidated all of my outsourced turning capacity to Mainstream. They have become the local leader in cost, delivery, and quality for us with a willingness to grow as we grow.

Brian, Director of Operations

FAQ

Frequently Asked Questions

How thick of material can you waterjet cut?

We can cut material up to 24″ thick, enabling heavy-duty components that many job shops can’t handle.

What tolerances can waterjet cutting hold?

Our abrasive waterjet process holds precision down to ±0.001″.

How large of a part can you cut?

Our 5-axis waterjet has a 240″ × 120″ work envelope with full 5-axis motion for weld-prep bevels, tubing and piping, formed tank heads, and structural components.

Does waterjet cutting create a heat-affected zone?

No. Abrasive waterjet is a cold-cutting process, so it avoids heat-affected zones, recast layers, work hardening, and thermal stress.

What materials can you work with?

Aluminum, stainless, nickel, titanium, cobalt (Waspalloy), carbon and alloy steels, copper, brass, plastics, marble, glass, carbon fiber, rubber, tile, stone, and more.

What certifications does Mainstream hold?

Mainstream is AS9100D and ISO 9001:2015 certified, ITAR registered, and JCP certified. Our quality management system is fully supported by top management and every employee.

How do I request a quote?

Use the contact form at the top of this page, call us at (513) 683-5426, or submit drawings through our full quote request form.

Ready to start your next project?

Talk with our team about your part, materials, tolerances, and timeline.